Welding is an effective way to join metallic objects, but certain welding procedures may prove difficult. For instance, tubes and pipes demand accurate circumferential welds that can be challenging to accomplish manually. The only way to accomplish such projects is through the use of orbital welding equipment. The process refers to the automated fusion of tubes and pipes with a rod circumnavigating around the pipe.

If you are an enthusiast welder, here is everything you should know about orbital welding.

The Functioning of Orbital Welding

One can define orbital soldering as an automatic technique for joining pipes and tubes using revolving electrodes. Specified orbital welding equipment does the job perfectly by revolving a bonding arc at a 360-degree angle. The joining ends are established using a microprocessor and can be utilized repeatedly. However, to run the machine successfully, welders require special skills gained through thorough training.

Occasions When to Use Orbital Welding

Orbital welding is best used when:

• Fabrication cannot be done manually. If welding is taking place in a position that will expose the welder to various risks or a position that requires extensive investment, it's best to opt for orbital welding.
• When producing large quantities of welds. Orbital welding is an automated process making it ideal for large-scale production. However, semi-automatic orbital welding equipment should do the trick if you require customized and small quality welds.

Benefits of Orbital Welding

Orbital welding has various advantages. This explains why it has gained popularity over the last few years among factory owners. Here are the most popular benefits of orbital welding:

• Enhanced safety. Some working conditions prove difficult for manual welding. They demand risky welds that can expose welders to risks such as electrical burns and metal fume fever. Luckily, orbital welding performs tasks that are impossible through automated welding that's safe and precise.
• Enhanced precision. Manual welding can be prone to errors, making it less favorable for high-precision projects. However, orbital welding equipment negates such errors through precise welding, thus creating superior quality results. 
• Enhanced Productivity. Automated orbital welding is ideal for boosting productivity by reducing the time needed to get the job done. Similarly, the process requires less labor.

Equipment Needed for Orbital Welding

To carry out automated welding, the following equipment must come in handy:

•          An adjustable power supply.
•          A welding head.
•          Coolant system.
•          Wire feeder

Above is a complete guide on everything you need to know about orbital welding. Orbital welding equipment offers an automated and hassle-free method of precisely joining pipes.   

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